SOLUTION FOR RAILWAYS

ENSURING POWER PLANT UPTIME - UNCODITIONALLY !

One effective solution for railway track maintenance and safety lies in the implementation of advanced monitoring and inspection technologies. Utilizing systems such as track geometry measurement cars equipped with laser scanners and inertial measurement units, railway operators can conduct comprehensive assessments of track conditions, identifying irregularities, defects, and potential hazards. Additionally, the integration of continuous track monitoring systems, including acoustic sensors and ground-penetrating radar, enables real-time detection of track faults, such as cracks, settlements, and misalignments, allowing for timely intervention and maintenance activities. Furthermore, the adoption of predictive analytics and machine learning algorithms can analyze historical data and sensor inputs to forecast track degradation and prioritize maintenance efforts, optimizing asset management practices and ensuring the safety and reliability of railway infrastructure. By leveraging these innovative technologies, railway operators can enhance track maintenance efficiency, reduce operational disruptions, and improve passenger and freight transportation services.

OUR PRODUCT FLEET-ROBOTS

GRIDBOTS STINGER

PIPE ROBOT

Stinger is a pipeline operations robot which can be used to inspect and perform operations in various sizes of pipes ranging from 50 mm to 5000 mm in diameter of any material.

The robot can work in extreme environments and it IP68 rated.It can carry payloads ranging from 1 Kg to 500kg inside the pipelines both vertically and horizonatally. The robot comes equipped with twin water proof HD camera's and 3D sensing scanner to build pipe profiles in 3D in realtime.

The robot can work both in completely auto and manual modes and can be used for grinding, painting, welding ,cutting,lapping or retreival operations from the pipelines.

GRIDBOTS SPYDER

MAGNETIC CRAWLER

Gridbots Spyder series of robots are desgigned to be used in vertical and inclined pipe inspection and operations jobs.

It has the capabilities to climb almost all kind of magnetic pipe surface with a payload upto 5 kgs in most extreme temperature and surface conditions. The robot can be used for surface inspection, weld inspection, blasting, painting, coating, grinding, lapping or many other operations where it is difficult for a human worker to reach. The robot is ultra light construction from aircraft grade aluminum and high strength magnets to adhere to the surface with active distance compensation force multipliers underneath the body..

The robot is internally powered by strong PMSM geared motors,pedometer and 6 DOF IMU sensor to track the motion in all 6 DOF. It also features distance offset sensor beneath its surface to keep a constant distance maintaned from the surface.

The robot has an array of 10 EMAT/USONIC sensors to measure the tube thickness and report it in real-time to the base computer- where a depth profile of pipes can be composed for later analysis

Gridbots TUBESCAN

WATERWALL ROBOT

Gridbots Magneto series of robots are desgigned to be used in vertical and inclined waterwalls of powerplant boilers.

It has the capabilities to climb almost all kind of magnetic surfaces with a payload upto 50 kgs in most extreme temperature and surface conditions. The robot can be used for surface inspection, weld inspection, blasting, painting, coating, grinding, lapping or many other operations where it is difficult for a human worker to reach. The robot is ultra light construction from aircraft grade aluminum and high strength magnets to adhere to the surface with active distance compensation force multipliers underneath the body.

The robot has an array of 10 EMAT/USONIC sensors to measure the tube thickness and report it in real-time to the base computer- where a depth profile of pipes can be composed for later analysis.

FLOORSCAN

MFL SCANNER

Gecko series of robots has the capabilities to climb almost all kind of magnetic surfaces with a payload upto 10 kgs in most extreme conditions. The robot can be used for surface inspection, weld inspection, blasting, painting, coating, grinding, lapping or many other operations where it is difficult for a human worker to reach. The robot is ultra light construction from aircraft grade aluminum and high strength magnets to adhere to the surface with active distance compensation force multipliers underneath the body.

The robot is internally powered by strong geared motors and pedometer sensor to track the motion in all the directionsIt also features distance measurement sensor beneath its surface to keep a constant distance maintaned from the surface.

OUR PRODUCT FLEET-SENSORS

MAGNETIC FLUX LEAKAGE SENSOR

Magnetic Flux Leakage (MFL) sensors are invaluable assets in non-destructive testing (NDT) applications, particularly in the inspection of pipelines for oil and gas, water supply, and chemical processing industries. These sensors utilize the principle of detecting variations in magnetic flux to identify defects, corrosion, and other anomalies in ferromagnetic materials without causing any structural damage. As the MFL sensor traverses along the surface of a pipeline, it generates a strong magnetic field that saturates the material, while an array of magnetic sensors measures the flux density at the surface, detecting any leakage caused by defects or anomalies. This method allows for rapid and accurate inspection results over large areas, enabling inspectors to identify and prioritize areas for maintenance or repair. Furthermore, MFL sensors provide detailed information about the size, shape, and location of defects, facilitating proactive maintenance strategies and ensuring the integrity, safety, and reliability of critical infrastructure.

EDDY CURRENT SENSORS

Eddy current sensors are highly versatile tools utilized in a range of non-destructive testing (NDT) applications across industries such as aerospace, automotive, manufacturing, and electrical engineering. These sensors operate on the principle of electromagnetic induction, where alternating current is passed through a coil to generate a changing magnetic field. When brought near a conductive material, such as metal, the changing magnetic field induces eddy currents within the material. By measuring changes in the impedance or phase of the coil's electrical circuit caused by these eddy currents, the sensor can detect variations in material properties, such as conductivity, thickness, and defects. This enables eddy current sensors to identify surface and near-surface flaws, measure material thickness, and assess conductivity changes without the need for physical contact, making them particularly valuable for inspecting complex geometries, thin materials, and components in situ. Additionally, advancements in sensor design and signal processing algorithms have enhanced their sensitivity and resolution, further expanding their capabilities in detecting and characterizing defects in critical components, thus contributing to improved quality control and maintenance practices in various industries.

PAUT SENSORS

Phased Array Ultrasonic Testing (PAUT) sensors are indispensable tools in non-destructive testing (NDT) applications, renowned for their precision, versatility, and efficiency. Operating on the principle of ultrasonic waves, these sensors employ an array of transducers that can be individually controlled to emit and receive ultrasonic pulses at various angles and focal points. This allows PAUT sensors to produce detailed cross-sectional images of inspected materials, offering unparalleled insights into internal structures, defects, and discontinuities. PAUT sensors are widely utilized across industries such as aerospace, automotive, energy, and manufacturing for inspecting welds, castings, forgings, and composite materials. Their ability to rapidly scan large areas, provide real-time imaging, and adapt to complex geometries makes them invaluable for quality assurance, defect detection, and integrity assessment, ultimately contributing to enhanced safety, reliability, and efficiency in critical components and structures.

FULL HD CAMERA WITH PTZ

Full HD cameras with Pan-Tilt-Zoom (PTZ) functionality are indispensable tools in various applications, offering unparalleled flexibility, clarity, and control. Equipped with high-definition resolution capabilities, these cameras provide crisp and detailed images, making them ideal for surveillance, monitoring, and video conferencing needs. The PTZ feature allows users to remotely control the camera's movement horizontally, vertically, and zoom in or out, offering wide coverage and precise targeting of specific areas or subjects of interest. Whether deployed in security systems to monitor large premises, in broadcast studios for dynamic video production, or in conference rooms for interactive meetings, full HD cameras with PTZ capabilities enhance situational awareness, streamline operations, and enable immersive visual experiences with unmatched clarity and control.

LASER 3D PROFILOMETER

A laser 3D profilometer is a sophisticated instrument used for high-precision surface metrology and inspection tasks across various industries. Employing laser scanning technology, this instrument generates detailed three-dimensional maps of surfaces by measuring the distance between the laser emitter and the surface points, creating a point cloud representation of the object being scanned. The profilometer's ability to capture surface profiles with micron-level accuracy makes it invaluable for quality control, reverse engineering, and dimensional analysis applications. From assessing surface roughness and texture to detecting defects and deviations in manufactured parts, the laser 3D profilometer provides engineers and researchers with precise, quantitative data for optimizing processes, ensuring product quality, and enhancing performance in industries such as automotive, aerospace, electronics, and medical device manufacturing.

ULTRASONIC THICKNESS SENSOR ARRAY

Ultrasonic thickness sensor arrays are advanced tools employed for non-destructive thickness measurement and inspection of materials in various industrial applications. These sensor arrays utilize ultrasonic waves to accurately determine the thickness of materials, providing real-time data on material integrity and structural health. By emitting ultrasonic pulses and analyzing the time it takes for the waves to reflect back from the material's surface and subsurface interfaces, the sensor array can generate detailed thickness profiles across large areas. This technology enables inspectors to identify variations in thickness, corrosion, and defects in components such as pipelines, tanks, vessels, and structural elements. With their high accuracy, speed, and versatility, ultrasonic thickness sensor arrays play a vital role in ensuring safety, reliability, and efficiency in industries such as oil and gas, manufacturing, maritime, and infrastructure maintenance.

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