MotionSIM

6 DOF Motion Platform


This is an industrial/research grade 6 DOF Motion platform (Stewart–Gough Hexapod) which provides simultaneous, high-dynamic motion in all 6 degrees of freedom — Surge (X), Sway (Y), Heave (Z) and Roll (θX), Pitch (θY), Yaw (θZ).

Driven by six electric roller-screw servo actuators, it reproduces real-world motion cues with low latency for flight, driving and marine simulators, VR/entertainment rigs, vibration testing and hardware-in-the-loop research.

Travel range is ±281 mm in surge/sway and ±254 mm in heave, with ±24° of rotation, peak acceleration beyond 0.8 g and a motion bandwidth up to 10 Hz, supporting payloads up to 1000 kg (1500 kg max).

The simultaneous motion is achieved due to the fact that all the actuators work in parallel - sharing the load to ensure rapid pose change and high stiffness. A real-time controller running classical and optimal washout (motion-cueing) algorithms maps simulator dynamics into the platform envelope at a 1 kHz servo rate.

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MOTION PLATFORM 3-6 DOF





Features


Full 6 DOF - Surge / Sway / Heave / Roll / Pitch / Yaw

1 kHz Real-Time Servo & Motion-Cueing Loop

Peak Acceleration > 0.8 g / Bandwidth up to 10 Hz

Classical & Optimal Washout Filters Built-In

Electric Roller-Screw Actuators - Oil-Free, Low-Maintenance

1000 kg Rated / 1500 kg Max Payload

Fail-Safe Brakes & Dual-Channel Safety (PLd / SIL2)

SDK for C/C++, C#, Python, MATLAB/Simulink & LabVIEW






Technical Specifications


Model Number GB-MS-1000
Kinematic Configuration 6-6 Stewart–Gough Parallel Platform (Hexapod)
Active Axes Surge X | Sway Y | Heave Z | Roll θX | Pitch θY | Yaw θZ (6 DOF) or More
Actuation 6 × Electric Brushless-Servo Roller-Screw Actuators
Travel Range in Surge, Sway / Heave ± 281 mm / ± 254 mm or Better
Rotation Range in Roll, Pitch / Yaw ± 22°, ± 24° / ± 24° or Better
Maximum Linear Velocity (Surge, Sway / Heave) 500 mm/s / 300 mm/s or Better
Maximum Angular Velocity 30°/s (Roll, Pitch) / 40°/s (Yaw) or Better
Maximum Linear Acceleration 0.6 g (Surge, Sway) / 0.8 g (Heave) or Better
Maximum Angular Acceleration 300°/s² (Roll, Pitch) / 400°/s² (Yaw) or Better
Motion Bandwidth Up to 10 Hz or Better
Position Resolution (platform) 5 µm / 1 µrad or Better
Integrated Sensor 23-bit Absolute Encoder (per actuator) or Better
Drive Type Brushless AC Servo Motor with Fail-Safe Brake or Better
Rated Payload 1000 kg or More
Maximum Payload 1500 kg or More
Top Platform / Base Diameter 1800 mm / 2200 mm or Better
Height (Retracted / Extended) 1450 mm / 1950 mm or Better
Overall Mass (excl. payload) ≤ 1200 kg or Better
Material Steel base frame, Aluminum platform or Better
Operating Temperature Range 5 to 40 °C or Better
Supply / Rated Power 3-phase 400 VAC, 50/60 Hz / 15 kW or Better
Protection Rating Actuators IP54 / Cabinet IP20 or Better


Degree of Freedom Excursion Max Velocity Max Acceleration
Surge (X - longitudinal) ± 281 mm ± 500 mm/s ± 0.6 g (5.9 m/s²)
Sway (Y - lateral) ± 263 mm ± 500 mm/s ± 0.6 g (5.9 m/s²)
Heave (Z - vertical) ± 254 mm ± 300 mm/s ± 0.8 g (7.8 m/s²)
Roll (θX) ± 22° ± 30°/s ± 300°/s²
Pitch (θY) ± 24° ± 30°/s ± 300°/s²
Yaw (θZ) ± 24° ± 40°/s ± 400°/s²



Performance Graphs


6-DOF Motion Envelope (normalized)

Linear Excursion (± mm)


Rotational Excursion (± °)

Maximum Velocity by DOF


Maximum Acceleration by DOF

Heave Frequency Response (Bode magnitude)


Payload vs. Peak Acceleration

Actuator Force-Velocity Envelope


Heave Step Response (settling)

Power Draw vs. Motion Intensity




Controller Specifications


Axes / Channels6 coordinated + 2 auxiliary or More
ProcessorReal-time CPU, Intel Core i7 (13th Gen) class or More
Servo Update Rate1000 Hz (motion loop) | 2000 Hz (current loop) or Better
Command Latency (host to motion)≤ 3 ms end-to-end or Better
KinematicsReal-time inverse + forward kinematics, virtual pivot point or More
Motion-Cueing AlgorithmsClassical washout | Optimal (filter-based) | Adaptive | User-defined or More
Motion CoordinationCoordinated multi-axis motion | World / platform / tool coordinate systems or More
Motion TypesPoint-to-point profiles | Cyclic streaming of target poses | Sine / sweep / replay | Wave generator or More
Communication InterfacesUDP/IP | TCP/IP | EtherCAT | CAN | RS-232 or More
Software - APIsC, C++, C# | MATLAB / Simulink | NI LabVIEW | Python or More
Analog Inputs / Digital Inputs4 AI / 4 AO / 16 DI / 16 DO or More
SafetyDual-channel E-stop, envelope & velocity limiting, PLd / SIL2 or Better
Operating Voltage3-phase 400 VAC (ext. drive cabinet included) or Better
Operating Temperature Range5 to 40 °C or Better
Advanced Computing DeviceIntel Core i7, 13th Gen processor or better, 1TB SSD, 32GB RAM (DDR5), 8 GB Graphic Card (GDDR6), tower model PC. Includes a 27-inch monitor, wireless Keyboard & Mouse (same OEM and colour for uniformity), Desktop Table and revolving Chair, or Better
WarrantyAt least Two-Year standard warranty with lifetime Support



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Drawings


6 DOF Reference Frame

Z - Heave X - Surge Y - Sway Pitch θY Roll θX Yaw θZ

6-6 Stewart-Gough Layout

Moving Platform Fixed Base Frame

Electric Actuator - Section

SERVO Stroke 500 mm Brushless motor Roller screw + encoder Universal joint Spherical joint

Dimensional Envelope

1450 mm 1950 mm Base dia. 2200 mm Top dia. 1800 mm

Control Architecture - Host to Actuators (closed loop)

Simulation Host UDP / EtherCAT Motion-Cueing Washout filters Inverse Kinematics 1 kHz servo loop 6 x Servo Drives 2 kHz current loop 6 x Actuators + encoders Encoder feedback / forward kinematics / envelope & velocity limiting Dual-channel Safety (PLd)

Media