Gridbots ROBO-STACK Integrated Robotic Palletising Line
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ROBO-STACK PALLETISING LINE

FULLY INTEGRATED ROBOTIC PALLETISER — DUAL SIDE PALLET STORAGE

The Gridbots ROBO-STACK Palletising Line is a complete, turnkey end-of-line solution built around our high-speed PalletMatik robot. A single robot serves two palletising stations positioned on either side — while one pallet is being built, the second is swapped out and re-loaded, giving you genuinely continuous, non-stop palletising.

Each side station is fed by its own automatic empty-pallet storage magazine and discharges finished loads onto a full-pallet outfeed conveyor — no operator has to enter the cell to change pallets during a normal run.

With its plain, English-like programming interface, the line lets you create, modify and deploy new stacking patterns and SKUs in minutes. The system carries the smallest footprint and lightest weight in its class, making it perfectly suited for large-scale deployment against rising throughput demand.

A 13” HDMI teach pendant and simple control GUI make operating, pattern-building and programming the line a comfortable, straightforward job.

0
Side Pallet Stations
up to 0/min
Cases Palletised
0%
Line Uptime
< 0 mo
Typical Payback




Line Layout

Top view of the integrated cell. The central robot reaches an infeed conveyor and two palletising stations, each with its own empty-pallet storage and full-pallet outfeed.


SAFETY ENCLOSURE ROBOT REACH ENVELOPE CASE INFEED CONVEYOR ROBO-STACK PALLET STATION 1 EMPTY PALLET STORAGE PALLET STATION 2 EMPTY PALLET STORAGE FULL PALLET OUT FULL PALLET OUT
Cases / product Robot & stations Pallets Reach & outfeed



How The Line Works


1
Infeed
Cases arrive on the infeed conveyor and are oriented for picking.
2
Pick & Stack
The robot picks and places cases onto the active side station per the chosen pattern.
3
Pallet Swap
On full, the robot switches to station 2; station 1 discharges & re-loads an empty pallet.
4
Outfeed
Completed pallets exit on the outfeed conveyor, ready for wrapping & dispatch.


Media





Performance

Variant data below is drawn from the ROBO-STACK specification. Throughput, utilisation and payback figures are indicative and depend on case size, pattern and SKU mix.


Variant Comparison

Power & weight across reach variants (from spec sheet)

Throughput Gain

Cases palletised per minute — indicative

Return On Investment

Cumulative savings vs investment — indicative

Line Utilisation

Dual-station continuous operation — indicative







Features


Dual Side Pallet Stations — Continuous Operation

Automatic Empty-Pallet Storage Magazines

25 / 40 Kg Payload Option

Motion Precision 0.1 mm

Up to 2.5 Meter Reach

Drag-&-Drop Pattern Builder — New SKU in Minutes

Programmable in English-Like Language

Stretch-Wrapper & Labeller Ready

Lowest Power Consumption in Class

Torque-Limited Joints & Failsafe Brakes



ROBO-STACK palletising line in operation

Specifications

LINE CONFIGURATION

Line TypeIntegrated Robotic Palletising Line
Palletising Stations2 (left & right side)
Empty Pallet StorageAutomatic magazine per station
Operation ModeContinuous (station swap on-the-fly)
InfeedPowered case / bag conveyor
OutfeedFull-pallet discharge conveyor
Pallet SizesUp to 1200 × 1200 mm (configurable)
ThroughputUp to ~30 cases/min (pattern dependent)
Wrapping / LabellingOptional integration

ROBOT — VARIANTS

Model NumberGB-MH-PMATIK
Payload Capacity40/45/50/55/60kg
Number of Axis4
Repeatability0.1 mm
Reach0.8/1.2/1.5/2.0 Meter
TCP SpeedUpto 1 m/sec
Power Rating500/700/1200/2000 Watts
Robot Weight200/300/400/500kg

JOINT RANGE

J1±155°
J2- 120°/-15°
J3145°/15°
J4-
J5-
J6±350°

JOINT SPEED

J1183°/s
J2153°/s
J3212°/s
J4-
J5-
J6374°/s

I/O PORTS

Digital In12
Digital Out12
Analog In4
Analog Out4

MOUNTING POSITION

Floor
CEILING
Wall
DESIRED ANGLE

SAFETY

TOF Sensor6x
E-Stop2x
Impact Sensor1x

ENVIRONMENTAL

IP Rating54
Temperature0°C to 55°C
Humidity95%, Non-Condensing

COMPUTER

On Board Computeri7 [11'th Gen]
GPUnvidia-1080
Ram16GB
Aux ControllerARM-32Bit



palletmatik_1
palletmatik_2
palletmatik_3
palletmatik_4



Drawings

palletmatik1
palletmatik2
palletmatik3


ROBO-STACK work envelope