Gridbots Roboweld is automated Welding cell which incoporates 9 - 12 Axis rugged robotic arms and positioners to automate the task of batch welding with high accuracy and repeatability.
The system utilises high precision robotic arms with extended capabilities to achieve two objectives - First one being the high repeatability in the process and second is the cycle time for the process is drastically reduced. The multi-axis robotic arms can reach to places where its difficult to weld and scan and automates the complete process.
The system can operate fully autonomously and utilises state of art 3D image capture system to form the 3D structure of the objects to be welded. The system then self programs its trajectories to ensure optimum weld and finish.
High Speed Welding
3D Scanner Guided Trajectory Calculation in realtime
High Precision and Repeatability
Automated Batch production mode
Post Welding quality Inspection
Multi Axis Articualted robots with best in class reach
Highly compact system
Supports MIG Weld guns
9/12/15 Axis PLatform | 3 Linear/6/9/12 Rotaty Axis |
Linear Speed | Upto 0.1 M/Sec Weld Speed |
System Dimensions | 20x8x8 Feet/Cutomisable |
Air Pressure | 8Bar@5CFM |
Weld Weave Modes | Stringer Bead,Zigzag Weave,Circular Weave,J-Weave,C-Weave,Figure-8 Weave,Wiggle or Oscillating Weave |
Transport Capable | Yes - Via Truck Traler |
Dimensions | 20x10x10 Feet[LxBxH] |
Weight | 750 Kgs |
Suspension | Passive |
Ground Clearance | 900 MM |
Built Material | Mild Steel |
Fume Extractor | Antix-500 Sp |
Power Requirement | Single Phase +3 Phase AC |
Power Rating | Upto 3 Kw System |
IOT System | Yes - Health and Performance Monitor |
Power Consumption | Metered and Monitored |
Performance Monitoring | Active [IOT Based] |
Powered Conveyor | Servo Driven + Jigs |
Curtain Sensors | 4 Laser Curtain |
Interlocks | All Axis |
Safety Lidar | 2x [SICK or Equivalent] |
E-Stop | 4x |
Over Current | Yes - All Axis |
Collision with Workpiece | Yes - TOF Based - On TCP |
Technology | Stereo Vision/Optional TOF/Optional Laser Projector |
Model Accuracy | +-5 mm |
3D Capture Speed | 1 Cubic Meter per minute |
Physical to Digital Model Generation | Yes - Direct Capture to CAD to CAM Module |
IP Rating | 42 |
Temperature | 0-60 Degrees |
Humidity | 95%, Non- Condensing |